Skip to main content
Bodan Abrasives
Heavy-duty Resin Snagging Wheel
1 / 6

Abrasive Tools

Heavy-duty Resin Snagging Wheel

1. ZA abrasives and a new phenolic resin system for heavy-duty grinding The ZA zirconia alumina / alumina blend combines alumina hardness and zirconia alumina toughness for continuous self-sharpening under heavy grinding loads. The new phenolic resin bond has over 20% greater bon...

Read the full description
Bond
Resin bond (new phenolic resin)
Material
Zirconia alumina (ZA)
Grit size
8#-36#
Thickness — Metric
76-150 mm

Bodan supplies this item to specification. Share the material, machine and required finish and we will confirm the grade, dimensions and packing for your order.

Advantages

Key features

  1. ZA abrasives and a new phenolic resin system for heavy-duty grinding

    The ZA zirconia alumina / alumina blend combines alumina hardness and zirconia alumina toughness for continuous self-sharpening under heavy grinding loads. The new phenolic resin bond has over 20% greater bond strength and 10℃-20℃ better heat resistance than conventional phenolic resin, allowing prolonged use below 250℃. Two or three embedded high-strength steel rings improve impact and fracture resistance. The product complies with EN12413 and withstands conditioning loads of 50-1000 kg.

  2. A 610 mm diameter and 80 m/s peripheral speed for efficient billet conditioning

    The 610 mm diameter covers a large area per pass for conditioning ingots, slabs and billets, improving material removal rates. A 76 mm thickness provides strength and durability for continuous heavy-duty work. A maximum peripheral speed of 80 m/s uses the high power of snagging machines to remove scale and defects efficiently, shortening conditioning time and lowering overall grinding costs.

  3. Soft-grade, porous construction for cold and warm grinding

    The soft-grade, porous structure dissipates heat effectively to help prevent surface burns. Under grinding pressure, the abrasive continuously fractures to expose fresh cutting edges for stable long-term efficiency. Suitable for cold and warm conditioning of different steels and processes.

    A reliable, cost-effective alternative to imported brands

    Design standards, materials and manufacturing processes are benchmarked against comparable heavy-duty wheels from leading international brands. Key performance measures, including grinding efficiency, service life, safety and value, match or exceed imported products, with substantially shorter lead times.

Technical data

Specifications

Bond
Resin bond (new phenolic resin)
Material
Zirconia alumina (ZA)
Grit size
8#-36#
Thickness — Metric
76-150 mm
Inner diameter — Metric
203.2 mm, 304.8 mm, 400 mm
Outer diameter — Metric
500 mm, 610 mm, 760 mm, 915 mm
Compatible tools
Conditioning and snagging machines
Max linear speed
80 m/s
Manufacturing process
Hot pressing
Specifications — Metric
500 x 100 x 203 mm, 610 x 76 x 203.2/304.8 mm, 760 x 102 x 304.8 mm, 915 x 120 x 304.8 mm

Product details

About this product

Product Overview

The 610x76x203.2/304.8 mm heavy-duty snagging wheel is a high-performance, resin-bonded, fiber-reinforced wheel for heavy grinding of steel ingots, slabs, square and round billets, and large castings. It removes scale, cracks, inclusions and other surface defects, supporting finished steel quality and yield.

An outside diameter of 610 mm, thickness of 76 mm and bore options of 203.2 mm (8″) or 304.8 mm (12″) fit mainstream conditioning and snagging machines. With a maximum peripheral speed of 80 m/s, ZA abrasives and a new phenolic resin bond, the wheel provides a high grinding ratio, efficiency and safety for steelmaking and large casting conditioning.

Technical Specifications

ParameterSpecification
Product nameHeavy-duty Resin Snagging Wheel
Outside diameter610 mm (24")
Thickness76 mm (3")
Bore diameter203.2 mm (8″) / 304.8 mm (12″); customizable
Abrasive materialZirconia alumina (ZA)
Common grit sizes12# / 14# / 16# / 20#
BondResin bond (new phenolic resin)
Maximum peripheral speed80 m/s
Compatible toolsConditioning and snagging machines
Manufacturing processHot pressing
PackagingOne wheel per wooden crate

Bore Options

Bore diameter / Imperial equivalent / Compatible equipment

203.2 mm / 8″ / Standard conditioning machine spindle

304.8 mm / 12″ / Large snagging machine spindle

Two bore options fit different brands and models of conditioning equipment. Select according to the machine spindle specification.

Key Features

1. ZA abrasives and a new phenolic resin system for heavy-duty grinding

The ZA zirconia alumina / alumina blend combines alumina hardness and zirconia alumina toughness for continuous self-sharpening under heavy grinding loads. The new phenolic resin bond has over 20% greater bond strength and 10℃-20℃ better heat resistance than conventional phenolic resin, allowing prolonged use below 250℃. Two or three embedded high-strength steel rings improve impact and fracture resistance. The product complies with EN12413 and withstands conditioning loads of 50-1000 kg.

2. A 610 mm diameter and 80 m/s peripheral speed for efficient billet conditioning

The 610 mm diameter covers a large area per pass for conditioning ingots, slabs and billets, improving material removal rates. A 76 mm thickness provides strength and durability for continuous heavy-duty work. A maximum peripheral speed of 80 m/s uses the high power of snagging machines to remove scale and defects efficiently, shortening conditioning time and lowering overall grinding costs.

3. Soft-grade, porous construction for cold and warm grinding

The soft-grade, porous structure dissipates heat effectively to help prevent surface burns. Under grinding pressure, the abrasive continuously fractures to expose fresh cutting edges for stable long-term efficiency. Suitable for cold and warm conditioning of different steels and processes.

A reliable, cost-effective alternative to imported brands

Design standards, materials and manufacturing processes are benchmarked against comparable heavy-duty wheels from leading international brands. Key performance measures, including grinding efficiency, service life, safety and value, match or exceed imported products, with substantially shorter lead times.

Typical Applications

Steelmaking: scale removal and defect conditioning on ingots, slabs, square billets and round billets

Stainless and special steels: surface grinding mold steel, spring steel, bearing steel and titanium alloys

Foundries: removing risers, flash and burrs from large castings

Heavy machinery: surface preparation of large metal components

Metallurgical conditioning: removing surface cracks and inclusions from continuous-cast billets

Usage Recommendations

Use a conditioning or snagging machine, preferably ≥100 kW, and do not exceed the 80 m/s peripheral speed limit.

Select a 203.2 or 304.8 mm bore to match the spindle. Check the fit before mounting and ensure flanges are clean and flat.

Maintain a 15°-30° working angle for effective wheel contact and optimal grinding efficiency.

The wheel withstands conditioning loads of 50-1000 kg. Adjust the load to the steel grade and grinding requirements; appropriate pressure gives ZA abrasives optimal self-sharpening.

For cold conditioning, coolant can assist heat dissipation. For warm conditioning, control grinding temperature to prevent burns and discoloration.

Wear protective goggles, a dust mask, protective gloves and hearing protection. Inspect for cracks or damage before use and perform a no-load test after mounting. Keep people clear of the operating area.

Contact us for more information or samples.

Additional sizes: besides 610 mm, diameters of 500, 760 and 915 mm are available, with thicknesses of 76-150 mm, bore options of 203.2, 304.8 and 400 mm, and grits of 8#-36#. Contact us for other custom specifications.

ProductSizeMaterialPackaging (pieces per box)Maximum safe speed (m/s)
Heavy-duty Grinding Wheels500x100x203MM85YZA8/16/20/241060-80
Heavy-duty Grinding Wheels610x76x203.2/304.8MM85YZA8/16/20/241060-80
Heavy-duty Grinding Wheels760x102x304.8MM85YZA8/16/20/24260-80
Heavy-duty Grinding Wheels915x120x304.8MM85YZA8/16/20/24160-80

Resources

Documents

Data sheets, test reports and packing details for this product are issued on request. Send an inquiry and our technical team will return the documents that match your application.

Request documents

Inquiry

Request a quote.

For Heavy-duty Resin Snagging Wheel

Tell us the specification, quantity and destination. We reply with pricing, lead time and packing options for wholesale and OEM orders.

Heavy-duty Resin Snagging Wheel

Request a quote