Abrasive Tools Resin Cut-off Wheels
Rail Cut-off Wheel
High-performance abrasive formulation optimized for rail cutting A blend of brown and white fused alumina combines toughness with self-sharpening for hard steels such as rails under high-impact cutting conditions. Continuous self-sharpening maintains sharp edges for fast, low-hea...
Read the full description- Material
- A / WA (brown fused alumina / white fused alumina)
- Thickness — Metric
- 4.0-4.5 mm
- Inner diameter — Metric
- 25.4 mm, 32 mm
- Outer diameter — Metric
- 356-400 mm
Bodan supplies this item to specification. Share the material, machine and required finish and we will confirm the grade, dimensions and packing for your order.
Advantages
Key features
High-performance abrasive formulation optimized for rail cutting
A blend of brown and white fused alumina combines toughness with self-sharpening for hard steels such as rails under high-impact cutting conditions. Continuous self-sharpening maintains sharp edges for fast, low-heat cutting and helps prevent rail surface burning.
2. Resin bond with double-layer high-strength fiberglass reinforcement for safety and durability
A high-performance resin bond and double-layer high-strength fiberglass mesh, with two-and-a-half layers on some models, provide excellent tensile and impact strength for demanding rail cutting. The construction resists breakage and edge chipping, and the product complies with EN12413 safety requirements.
3. A comprehensive range compatible with mainstream rail cutters
Common sizes include 356×4.0×25.4 mm and 400×4.0×32 mm. The wheels fit mainstream equipment from domestic and international manufacturers, including the RAILTECH HC355 rail saw, Thermit rail cutters, STANLEY engine-powered rail saws and PARTNER railway cutters.
Technical data
Specifications
- Material
- A / WA (brown fused alumina / white fused alumina)
- Thickness — Metric
- 4.0-4.5 mm
- Inner diameter — Metric
- 25.4 mm, 32 mm
- Outer diameter — Metric
- 356-400 mm
- Outer diameter — Imperial
- 14 in, 16 in
- Specifications — Metric
- 356 x 4.0 x 25.4 mm, 400 x 4.0 x 32 mm
- Specifications — Imperial
- 14 x 5/32 x 1 in, 16 x 5/32 x 1 in
- Compatible tools
- Engine-powered / lithium-battery rail cutting machines
- Max linear speed
- 80-100 m/s
- Rotational speed
- 4400 RPM, 3800 RPM
- Reinforcement layers
- Double-layer reinforcing mesh
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Product details
About this product
Product Overview
These high-performance resin-bonded cut-off wheels are designed for heavy steel components such as railway rails, turnouts and fasteners. Available in diameters from 356 to 400 mm, they combine high-performance alumina abrasives, double-layer high-strength fiberglass reinforcement and a resin formulation optimized for rail cutting, offering impact resistance, high cutting efficiency and long service life.
The product complies with EN 12413 safety requirements, has a maximum peripheral speed of 80-100 m/s and fits mainstream engine-powered and lithium-battery rail cutters. Applications include railway track maintenance, turnout repairs, metro construction and emergency rescue cutting.
Product Specifications
| Item | Description |
|---|---|
| Name | rail cut-off wheel |
| Outside diameter | 356-400mm(14”-16”) |
| Thickness | 4.0-4.5mm |
| Bore diameter | 25.4mm/32mm |
| Material | A / WA (brown fused alumina / white fused alumina) |
| Rotational speed | 80-100M/S |
| Reinforcement layers | Double-layer reinforcing mesh |
| Compatible tools | Engine-powered / lithium-battery rail cutting machines |
Product Features
High-performance abrasive formulation optimized for rail cutting
A blend of brown and white fused alumina combines toughness with self-sharpening for hard steels such as rails under high-impact cutting conditions. Continuous self-sharpening maintains sharp edges for fast, low-heat cutting and helps prevent rail surface burning.
2. Resin bond with double-layer high-strength fiberglass reinforcement for safety and durability
A high-performance resin bond and double-layer high-strength fiberglass mesh, with two-and-a-half layers on some models, provide excellent tensile and impact strength for demanding rail cutting. The construction resists breakage and edge chipping, and the product complies with EN12413 safety requirements.
3. A comprehensive range compatible with mainstream rail cutters
Common sizes include 356×4.0×25.4 mm and 400×4.0×32 mm. The wheels fit mainstream equipment from domestic and international manufacturers, including the RAILTECH HC355 rail saw, Thermit rail cutters, STANLEY engine-powered rail saws and PARTNER railway cutters.
Product Specifications
| Item No. | Specification / Metric (mm) | Specification / Imperial (in) | Material | Pieces per carton | Gross weight (kg) | Carton dimensions (cm) | Rotational speed / RPM | Maximum operating speed |
|---|---|---|---|---|---|---|---|---|
| 4135640 | 356x4.0x25.4 | 14"x5/32"x1" | A/WAF24QBF | 25 | 24 | 37x37x11 | 4400 | 80-100M/S |
| 4140040 | 400x4.0x32 | 16"x5/32"x1" | A/WAF24QBF | 25 | 26 | 41x41x11 | 3800 | 80-100M/S |
356×4.0×25.4 mm: general rail cutting with mainstream engine-powered or electric rail cutters
400×4.0×32 mm: deeper rail cuts and heavy-duty turnout work
Use a dedicated rail cutter and do not exceed the 80-100 m/s peripheral speed limit. Check for cracks or damage before use and perform a no-load test after mounting. Wear protective goggles, a dust mask and protective gloves.
Typical Applications
| Applications | Specific uses |
|---|---|
| Railway maintenance departments | Track maintenance and emergency broken-rail repairs |
| Turnout maintenance | Cutting turnouts, switch rails and crossings |
| Metro construction | Metro track installation and maintenance |
| Firefighting and emergency rescue | Emergency rail cutting |
| Steelmaking | Cutting steel ingots to size |
| Thermal power plant maintenance | Cutting boiler waterwall tube panels |
Resources
Documents
Data sheets, test reports and packing details for this product are issued on request. Send an inquiry and our technical team will return the documents that match your application.
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Rail Cut-off Wheel Pricing, lead time and packing for wholesale and OEM orders.